Process For Making Synthetic Frac Sand

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Frac sand (or any other type of natural or synthetic substance), when used to prop open these fractures, is called a “proppant.” When the water pumps are turned off, the fractures need to be held open so that they don’t deflate and close the pores from which the natural gas and oil are derived.

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08-09-2017· Most frac sand is a natural material made from high-purity sandstone. An alternative product is ceramic beads made from sintered bauxite or small metal beads made from aluminum. The demand for frac sand has exploded in the past several years as thousands of oil and natural gas wells are being stimulated using the hydraulic fracturing process.

Sand is the original proppant. Hydraulic fracturing has since developed other types of proppants including resin- coated sands and synthetic ceramics for specialty applications. Raw frac sand makes up the majority of demand and its use has rapidly increased. In 2012, sand made up about 80% of the proppant market, and in 2017 it reached about 97%.

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10-05-2016· Frac sand mining is the mining of sand that is used in the fracking process to get oil and natural gas out of the ground.

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First, while frac sand can be dug up, processed and is ready to go, ceramic proppants are made via a far more complex manufacturing process. Second, ceramic proppants are expensive – in fact they can command prices between $489-1,630/tonne – compared to prices of around $100-170/tonne (FOB) for frac sand.

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